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CMMS and Asset Reliability

Explore the layers of asset reliability.

Built from the maintenance floor up.

Runs in your browser. Works on any phone. No per-seat surprises.

Desktop
Mobile
Offline
relonion.app / dashboard
RelOnion Dashboard — Task management with KPIs, task cost summary, and live work orders
The Foundation

What is reliability, really?

Reliability in maintenance isn't a buzzword — it's the probability that an asset performs its function when you need it. A good CMMS and reliability management system closes the loop between knowing your plant and proving it runs. The alternative? The reactive spiral: fix it when it breaks, miss the root cause, repeat.

70%

of failures are degradation-based — preventable with early detection

3-5x

cost multiplier for reactive vs planned maintenance

40%

average MTBF improvement after structured reliability programs

30%

of maintenance time wasted hunting for information

The reliability loop

Every great maintenance system runs the same cycle. RelOnion automates each step — and connects them.

1
Know
2
Detect
3
Plan
4
Learn
5
Prove
The
reliability loop

Know

Map every asset, its criticality, and its failure modes. You can't maintain what you don't know exists.

Detect

Sensors and alarms catch problems early. Health reports track condition before it becomes failure.

Plan

Recurring tasks, lubrication routes, and inspections scheduled automatically — not reactively.

Learn

Failure events, root-cause analysis, and MTBF tracking turn every breakdown into a lesson.

Prove

Audit trails, health reports, and compliance records show your work — to auditors, insurers, and management.

Why RelOnion

RelOnion vs. the rest

Spreadsheets and legacy CMMS tools leave gaps. RelOnion closes the loop — lubrication, condition monitoring, and AI in one linked system.

RelOnion
Spreadsheets
Traditional CMMS
Offline mobile app with auto-sync
QR-verified lubrication routes & service points
Color & symbol coding to prevent lubricant mismatch
Condition-based maintenance (vibration, temp, pressure)
IoT sensor integration (OPC UA, MQTT, REST)
Automated work orders from sensor alarms
AI assistant & reliability dashboard
Multi-warehouse spare parts & serial tracking
Permit-to-work, calibration & certification
Single linked data model (assets, tasks, parts, sensors)
ISO 14224 / ISO 10816 aligned reliability taxonomy

Built for plants where reliability isn't luck — it's a system.

Frequently Asked

Questions, answered.

The technical questions engineers ask before choosing a CMMS.